So I thought I should post a little "step by step" of my polydome repair saga. First though, I need to give a HUGE thanks to Carversite's resident Kappa expert, Gene - I would be lost in this, without his guidance.
Here is the dome in question - one smallish dent on the front, and a fairly large one spanning from 12 o'clock all the way to 2:30...
The 4 outer screws remove the polydome driver from the cabinet.
Then the 4 inner screws remove the magnet motor assembly from the bezel. At this point, you will have the bezel, with the dome attached, and the wires attached to the voice coil. Set the motor assembly aside.
This gives you access to the back side of the dome. If you are lucky, you can pop the dent out with gentle pressure. I was not lucky. My little dent wouldn't pop out, and my big one popped out somewhat, but it turned into 2 smaller dents. There is a "chalky" substance on the back of the dome - this is normal. In the photo, you can see where I was massaging the back of the dome, trying to pop the dents out. I also started the "hair dryer method" at this point too. Gentle heat with a hair dryer, while trying to massage the dents out.
Now I progresses to heading the whole dome. As you do this, the dome will become clear. DO NOT overheat the dome. It will clear quickly, once the heat is right. The dome material will be extremely pliable, and succeptable to damage while it is in the heated state - BE CAREFUL!!
Success! My damaged dome is almost perfect now!!
Now I need to go get some silicon in the morning - not an aerosol, but the liquid like what comes in the headlight refinishing kits. This needs to be gently wiped on the inside of the dome, as the heating process dries out the poly.
An important point -- DO NOT use a heat gun - they are WAY too hot. Use a hair dryer, and start with medium heat and low air volume. Increase heat if necessary (I had to).